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It's a short video of our ZX-7.5KW production inline homogenizer tested by water. The 30L stainless steel powder hopper is double jacketed with insulation. To learn more about our ZX-7.5KW/10HP production inline homogeniser, please visit our website here: https://www.ginhong.com/products/high-shear-mixer/inline-homogenizer/.

What is production inline homogenizer?
ZX production inline homogenizer, usually called inline high shear mixer, is an inline mixer for the manufacturing of viscous cream, lotion and other emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s the heart of our RB vacuum emulsifier mixer and is suitable for continuous mixing.

What is production inline homogenizer made of?
ZX high shear inline mixer is usually made of one set of rotor and stator, mechanic seal, transmission part and motor etc. The body of the in line mixer is mounted on a stainless steel base. An inlet and outlet ports are used to connect to the manufacturing vessel for circulation. A drain port is opened at the bottom of the chamber for cleaning purpose.

How does production inline homogenizer work?
The rotor of the in line mixer is driven by ABB or Siemens motor and rotates at the speed of 3000rpm causing strong centrifugal force. The raw materials are sucked from the inlet of the stator into the high shear mixing chamber.

The strong centrifugal force drives the product to the narrow gap between the rotor and stator. The product is pressed and crushed by the centrifugal force and then got dispersed, homogenized and emulsified preliminary.

Meanwhile, the rotor produces a linear velocity up to 15~40m/s along the tangent. The product goes through the gap between rotor and stator and is dispersed, high sheared, emulsified and homogenized. Then it jets out from the outlet of the high shear mixing chamber.

Because the high shear in line mixer is usually mounted with a mixing tank by circulation pipes, the product is sucked from the bottom of the tank, jets out from the pipe and then goes back into the tank. After several circulations, it’s completely high sheared, dispersed, emulsified and homogenized.
Key features of production inline homogenizer
Complete process of dispersing, high shearing, emulsifying and homogenizing
Flow rate by water from 1.5m³/h to 110m³/h
Suitable for making cream, lotion, ointment and other emulsions of 5,000~100,000cps viscosity
Suitable for continuous mixing process of large quantity with high efficiency
High shear inline mixer with circulation pipes to the mixing tank for even homogenization
Products can’t bypass the precision rotor and stator workhead
The self-pumping in line high shear mixer also works as a transfer pump for discharging finished product
Cooling system for the mechanic seal for longer high shear mixing time
Work with different manufacturing vessels
All Ginhong inline high shear mixers are designed for CIP and SIP
All contact parts are made of SS316L/304
Sanitary clamp connections for inlet and outlet ports
The specifications of the inline continuous mixer comply with cGMP regulations
Power supply of 380V, 50Hz, 3 Phase